Advantages of Using Robots in Packaging Machines

One of the most important advantages to using robots in packaging machine is greater flexibility. But there are lots of other benefits too that are listed as follows:

Speed to market

The most common models of robot, especially of the specific sizes that are most used in packaging lines are readily available for immediate delivery, off the shelf.

Standardization

A number of makes, sizes, and models of robots would cover 80 percent or so of all the packaging machinery applications. It simplifies design, and it simplifies maintenance and operation as well.

Cost

The prices of robots have dropped a lot in the recent years. There are top brands offers foodpacking machine robot, that is suitable for a bottle orienter or small filler, for as low as $8,000. Even the larger robots, like those used for capper and FG filler, is priced at around $50,000. Compare this to the actual cost of building the similar packaging machine right from scratch.

Reusability

60 – 80 percent of all the new products tend to fail. And when they do fail, it might be hard to sell that purpose-built machine that you don’t need any longer. A robot that’s used for filling could be easily repurposed to be a case packer simply by making certain changes on the end of the arm tooling.

These are simply a few examples of how robots in packaging machines can benefit brands. Robots are here and are efficient and machine builders need to be more open about converting their packaging machine into robots.

Resealable Packaging Options to Delight Your Customers

Brand owners always want to offer the customer the latest there is in effective convenience packaging. For brands that use pouch packaging machine, it is likely that they would be investigating the latest resealable features. But one may wonder: how would incorporating zippers, spouts, or any other feature affect their overall line-speed and efficiency?

First, resealable features in packaging has its own appeal and your customers would always like to have better convenience of using packages.

Zippers

The zipper closures for the pouch packages or other film-bags are probably one of the most significant advancements in convenience packaging. It can be easily applied to most of the forms of flexible packaging options, using food packaging machine ranging from VFFS machine to flow wrappers, as well as those that are oriented horizontally or vertically.

Resealable Tape

The resealable double-sided strips, seals, and wraps applied to the slit-film could be applied in many ways, and it offers much of the similar freshness as well as convenience advantages as Velcro and zippers. Additionally, the double-sided tape could carry printed marketing messages. The production speed as well efficiency of production line isn’t compromised in any manner.

Velcro

Velcro solutions for flexible packaging, including Press-Lok closures, are touch & press activated, enabling the consumers to secure packages with reliability and make sure that it is always closed. Both audible and tactile signals help the consumers to have that kind of reassurance. Velcro closures are quickly making inroads into packaging bags of bird seed, detergents, dog food, fertilizers and seeds, and many other granular products.

Things to Consider When Choosing the Right Type of Flexible Packaging

Consumer today, prefer flexible packaging over tradition form of packaging. And since the consumers are the target market that you make your products for, you need to make sure that their needs are being taken care of. Flexible packaging is the best way to open the opportunity for not only speaking to the needs of the consumers, but for sustainability, transportation efficiency, and waste reduction too.

So, now that the benefits of flexible packaging and packaging machine is clear, it’s time to decide which type of flexible packaging is right for your product.

Before one dive into the details as to what films will be available for packaging and such, it is important that you know certain specifics about the product that is to be packaged. The key to choosing the appropriate film that suits the needs is a packaging supplier, as he will have much better understanding of your specific needs and the type of films that will work and wont work for the product.

Few things that you need to consider which choosing the type of packaging and food packaging machine are as follows:

• What type of product(s) you are packaging?

• Weight, dimensions and shape of the product

  o Consider labeling and color, can the films be printer as per your needs?

• How will it be packaged into flexible films?

  o Will the packaging be done manually or will you use a food packaging machine? If machine is used, what type will it be?

• The journey of product from manufacturing to transportation to the shelf and to end consumers

Food Packaging Machine

Applications of Re-Sealable Pouches

A very popular and widely used packaging solutions that is used today for frozen-food packaging including snacks and dry fruits are resealable pouches and bags. And with the great versatility that resealable pouches offer, it makes it possible to be used in many other industries for packaging as well, including fishing bait, pet foods, nutrition and supplements, tea and coffee, beauty and cosmetics, medical, and many more. 

Resealable pouches for food

It has high barrier properties making it suitable for food and beverages packaging including food, beverages and confectionary items, keeping them fresh for at least 6 months. This allows and encourages the manufacturers to use the pouch packing machine Mumbai to package items like nuts, snacks and dry fruits. It is a popular choice also because of its consumer-friendly design with its grip seal that is easy to use.

Pouch Packing Machine

Resealable pouches for liquids

Resealable pouches are a great choice for packaging liquids as well. It is an economical and, in many cases, a much better alternative to the plastic tubs and bottles. The manufacturers may use the food packing machine to produce spout pouches that can perfectly store all liquids including juices, cocktail mix, pureed baby food, and energy drinks.

Resealable pouches for jewellery

For an arts & crafts supplier, what pouches offer is the convenience and ease of usage. Using plastic pouches are an ideal way of keeping small jewellery items such as clasps, crimps and beads from the dust and moisture. It also makes it easier for the customer to find the jewellery pieces without worrying about losing a piece.

Packaging During Transport

Transit of goods from the point of manufacture to the point of sale or consumption involves many modes of transport, exterior environments, and handling techniques. With proper form of packaging and protection, the transit of products will be more efficient and at the same time help reduce the damage and losses during transport.

Transit of goods and commodities is often a cause of stress and results in product loss. In order to help minimize loss of huge sums of money due to product damage, it is important that packaging is designed to cushion, protect and isolate products and goods from external forces, suggests a stick pack manufacturer. And in order to have an effective packaging design, it is important to know the transportation methods and the external environment.

Stick Pack Machine

There are many types of packaging products that can be utilized to protect products during transit. Certain packaging solutions that help stabilize loads during transit include: stretch film, strapping, shrink wrap, and more. And products that help cushion and protect products during transit include Kraft paper, newsprint, and bubble wrap. For instance, you there is a stick pack machine in transit, it is better to shrink wrap it, and strap it firmly.

While shrink wraps are used to stabilize products during transit, it is often used to cushion and protect products and goods from the exterior elements. If there’s a whole product load, the best way to protect it from exterior elements (UV rays, moisture, and dust) is to use pallet covers.

Most Commonly Stretch-Wrapped Products

One of the most effective and cost-efficient ways of ensuring a safe transport of consumer-products is to stretch wrap the products. Whether the products are beings wrapped using machine or hand, companies and manufacturers use stretch wraps all over the world.

Following are some of the most commonly stretch-wrapped products:

Boxes

A large part of all retail products that are traded throughout the globe are often bulk-packed in corrugated boxes, says a leading manufacturer of pouch packing machine Mumbai. Once these boxes are filled, then they are further palletized to be shipped.

Automatic Pouch Packing Machine

The type of stretch-film that will be used will depend on two factors- how the stretch-wrap is to be applies, and overall weight of the palletized load.

Barrels

Barrels are manufactured from different types of materials and it comes in a variety of shapes and sizes. Common palletized loads include four barrels of 55 gallons each which can be filled up with all sorts of goods including liquids, chemicals, grains, and many others, suggest the marketing head of liquid packing machine manufacturer.

Most of the pallet loads that contain barrels are usually heavy. Pertaining to the weight of most palletized-barrels, these are usually shrink wrapped with a thicker premium film.

Furniture

Furniture that are unused or out of factory are often stretch-wrapped for transit from the factory to the retailer. A lot of furniture pieces don’t fit on the pallet and are therefore shipped individually. The stretch-wrap that’s used for wrapping the new furniture is usually used to give exterior protection to the furniture during transport.

Top Eco-Friendly Product Packaging Options

When it comes to being eco-friendly, not using any packaging is the best, but that’s not very realistic. At the same time, choosing a food packaging material with lowest impact on the environment is not as easy as it is said. For instance, what would you consider when choosing packaging: its life-cycle, energy to be produced, energy to be recycles, or transportation.

While there can’t possibly be one clear answer indicating a packaging material with least impact, here are a some of the top eco-friendly packaging options:

Glass Packaging

In today’s world, glass can clearly be considered the best eco-friendly packaging option available. It’s produced from bountiful, naturally occurring ingredients such as soda ash, limestone, and sand. Also, there isn’t any physical difference between recycled and virgin grade glass, which means glass can be recycled infinitely. On the negative side, glass requires a lot of heat to be created, so is a high energy consuming project.

Metal Packaging

If you want your packaging material to be recyclable, metal can be your top choice. It is highly lucrative to being recycled over and over again. 70% - 90% of steel and tin packaging can be recycled every year. However, even better alternative is being provided with pouch packing machine Bangalore.

Paper Packaging

Paper packaging too can be a good eco-friendly packaging solution, but it has its pluses and minuses. While it is compostable and recyclable, it also leaves a high carbon footprint and uses a lot of water. You can use paper packaging in a more efficient way with stick pack machine.

Things to Consider While Purchasing A Stick Pack Machine for Sale

With the help of packaging machine, we are able to make the complete process of packaging food, pharmaceutical, and cosmetic products much faster, user-friendly and effective. The manpower needed is also lower, which converts to lower costs of production. Also, packaging is done with much higher accuracy.

There are many types of packaging machines available including stick pack machine for sale, pouch packing machine Delhi, sachet machines, etc. 

Stick pack machines can be classified further as follows:

• Stick pack for liquids

• Stick pack for powder

• Stick pack for granules

If you are considering buying a stick pack machine for sale, here are a few factors that must be kept in mind while making a purchase:

Financial Budget

First and foremost, what you need to consider is how much money you have to invest on this purchase of packaging machine. However, your budget may not adjust quality of the packaging you will get and the quality of the product produced. Lower budget may lead to a second-rate packaging quality. 

Physical Appearance

Different types of products can be packaged using stick pack machine for sale. Products that are in powder, granule or liquid form are usually packed with stick machine. You need to consider the seals to make the packaging airtight to prevent spillage and damage. The package would need to prevent contamination of the product from environmental factors such as temperature and germs. Pouch packing machine Delhi is suitable for packaging sugar, tea, ketchup, honey, medicines and many powder products.

THE MANY USES OF RESEALABLE POUCHES

Resealable packaging is being used by people for a long time now. For instance, wine bottle corks and mason jars have been around for a long time.

We know that adding a feature to make a package resealable is important to the consumers, as it is always useful to have a resealable packaging.

The pouch packing machine manufacturer state the many uses of resealable pouches:

Food storage: Resealable stand up pouches are widely used to package snacks and dry fruits, as well as frozen food items. Resealable packaging that uses high barrier properties can keep the products fresh for more than 6 months, however it may depend on the product as well. The manufacturers of pouch packing machine Bangalore can offer packaging machine that suits the needs of your products.

Jewellery storage: For those who deal in and sell arts & crafts items, specifically jewellery making items, they will know how convenient it is to have resealable pouches. Resealable pouches are great for jewellery items that are small in size such as clasps, crimps, and beads. The pouches keep your products and jewellery items free from moisture and dust. For customers, pouches allow easy accessibility to the items and ability to reseal the pouch for later use.

Medical storage: The many benefits of pouches in medical industry is being constantly realized and its use it growing substantially. Although, single-use pouches are generally used in the medical industry for products like pumps and syringes, resealable pouches are being increasingly used for various items in transit and to keep information sheets and charts.

BENEFITS OF STAND POUCH PACKING MACHINE

Stand pouches have become the package of choice for those who like eco-friendly, sustainability, lightness and portability. It is clean, safe and reliable technology for your packaging solutions. They are handy because they can stand up on their own. They have a gusseted bottom which means that it can fill in more or reduce in size. They are lightweight and easy to store. The main feature of the pouch machines is its flexibility to work with different viscosity from liquid, powder, paste, and granulated products and it can easily adjust to different pouch shapes and sizes. The machines have the capability of working with re-closable zippers so that you can keep you products fresh for as long as possible. There are many packing machine manufacturers, stand pouch packing machine, stick pack machine for sale that are used by many industries. 

Figure (1): - Stand Pouch Packing Machine

In this article we will mention the benefits of stand pouch packing machine. Here they are-

1. Very flexible in use: a change from one product to the other is possible within 5 minutes.

2. Far-reaching automation: minimal manual changes to the machine in case of reconfiguration.

3. Extensive width range: possible to process different size stand pouches.

4. High production capacity.

5. Integration with specially designed spout machine is possible that fills the packaging via the spout and places a cap.

4 COMMON PRODUCT PACKAGING MISTAKES

Building a perfect product packaging strategy can be a difficult endeavor. It is inevitable that one would make several mistakes during the process of coming up with the perfect product packaging solution. Although mistakes cannot be completely avoided, but what one can do is to do everything they can in order to avoid certain common mistakes. The food packaging machine manufacturers have been long providing striking and innovative product packaging solutions. 

Here are some common packaging mistakes and how one can overcome these pitfalls.

1. Bad and distracting typography. Fonts and typography on the packaging must be considered very carefully. In order to avoid the message that you are trying to convey from detracting, one must make sure that the typography isn’t too weak or too bold. 

2. Ignoring innovation. There is a common misconception that “if something isn’t broken, do not fix it.” Well, the consumers like innovation, and innovation can beneficial for manufacturers as well. For example, the HFFS packaging machine can be much more efficient than a standard packaging machine.

Figure: HFFS Packaging Machine

3. Not considering the consumer needs. While designing your packaging, it is important that you keep your customers in mind, what they want, and what they’d like. The packaging must be beneficial for the consumers, and it should be easy to open as well.

4. Always going with the flow. Innovation is surely important, but it’s not always necessary to chase ongoing trends. It all depends on your products and sometimes it’s important that you stand out by swimming against the tides. 

TYPES AND FORMS OF FOOD PACKING MACHINES

Food packaging machine is available in various types depending on the kind and type of food you are looking for. The packaging opted for a product is greatly dependent on its storage life and also how perishable it is. The food packaging machine services are best to choose, after all it extends the life of a product and make it last for a long period of time.

Food vacuum packing

Food vacuum equipment is one of the most efficient packaging methods using which air can be avoided and food shall remain fresh for a long period of time. The air vacuum filled in prevents any sort of aerobic microorganisms to the food and deteriorates its quality.

Biscuit packaging machine

This packing machine comes pre-fitted with an electronic digital temperature controller using which high precision can be maintained and also desired temperature necessary for food packaging can be achieved. The method used in machine is quite effective for packaging of food and maintaining its life and quality. One of the best things about using the machine is, it closely monitors the quantity of food packed thus keeping the industrialists updated of the already packed products and products which are in line.

Bagging machine

This is yet another form of machine which is popular across China. While using the bagging machine food is packed in pouches, sacks and bags. This machine can also be named as spout pouch machine which is mostly used for packing food products like cereals or other form of powdered products available in the industry.

PACKAGING TIPS FOR PROTECTION AND SAFETY OF EMPLOYEES

Packaging machine manufacturers of flexible packaging solutions such as spout pouch machine are constantly faced with challenges to add automation and/or motion to the machines so as to address the demands of the industry for higher flexibility. Such industry demands can lead to certain safety issues. However, there are certain solutions that can help unite flexibility of machines and safety and protection of the machine operators, in a successful manner.

While the innovation cycles have become shorter, the immense competition in the market have increased the pressure on packaging manufacturers of spout pouch and stick pack packaging machines to come up with innovations for better productivity. These factors demand a constant need for a greater flexibility in the packaging machines. This kind of demand has led to fall in batch build and multi-pack runs, consequently requiring single machines to offer multiple packaging solutions. Such flexibility should be accompanied with high level of performance and efficiency for a swift changeover of products.

A major question arises regarding introduction of flexibility in packaging machines: “What impact will it have on the safety of the operator?” Such concern has led the packaging industry to come up with alternative packaging solutions for an increase in productivity while providing a greater flexibility. Motion control system and automation has provided the packaging industry with this flexibility.

However, it must be kept in mind that with such level of increase on motion, there also comes up a requirement for a robust safety system to monitor as well as control the moving components.